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MANUFACTURING PROCESS

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Manufacturing & Quality Control Process

Manufacturing Process

High-Purity Copper Conductors for Electromagnetic Coils

The company provides a complete copper conductor processing, winding, and brazing service. These capabilities are available either for standard hollow designs or custom configurations, depending on customer requirements.

High-purity copper conductors for electromagnetic coils manufacturing process
01.

Ball Test

Thanks to its experience, KR TECH masters hollow conductor checks to ensure zero internal blockages before winding.

02.

Leak Test

Thanks to its capacity, KR TECH masters vacuum leak tests to guarantee absolute sealing of all cooling paths.

03.

Turn Insulation

Thanks to its experience, KR TECH masters turn insulation wrap to prevent short circuits between individual copper layers.

04.

Coil Winding

Thanks to its capacity, KR TECH masters high-precision winding to shape copper conductors into exact magnetic profiles.

05.

Ground Insulation

Thanks to its experience, KR TECH masters heavy-duty ground wraps to isolate the entire coil from the magnet yoke.

06.

Impulse Test

Thanks to its capacity, KR TECH masters high-voltage impulse tests to verify the integrity of turn-to-turn insulation.

07.

High Potential Test

Thanks to its experience, KR TECH masters high-potential testing to confirm ground insulation withstands target voltages.

08.

Impergnation Curing

Thanks to its capacity, KR TECH masters vacuum epoxy curing to ensure structural rigidity and strong radiation resistance.

09.

High Potential Test #2

Thanks to its experience, KR TECH masters second high-potential tests to verify insulation integrity after thermal curing.

10.

Inspect Crack Repair

Thanks to its capacity, KR TECH masters microscopic defect inspections and repairs to ensure zero surface cracks.

11.

Impulse Test #2

Thanks to its experience, KR TECH masters secondary impulse tests to ensure perfect insulation during long-term operation.

12.

Coil Assembly (Bend Leads/ Brazing / Soldering)

Thanks to its capacity, KR TECH masters precision brazing and lead forming to establish robust electrical connections.

13.

Water Pressure Test

Thanks to its experience, KR TECH masters hydrostatic pressure tests to prove the joint strength under heavy operational loads.

14.

Water Flow Test

Thanks to its capacity, KR TECH masters continuous water flow tests to guarantee the ultimate cooling performance.

Manufacturing Process

Premium Certified Materials for High-Field Magnets

The company sources and processes a wide range of certified high-quality materials. These materials are selected and tested individually or as an integrated system, depending on customer requirements.

Premium Certified Materials for High-Field Magnets
01.

Machining

Thanks to its experience, KR TECH masters precision machining to fabricate magnet yoke components to exact specifications.

02.

Check Dimension

Thanks to its capacity, KR TECH masters dimensional checks to verify the mechanical tolerances of machined parts.

03.

Core Assembly

Thanks to its experience, KR TECH masters core stacking and assembly to establish a highly stable magnetic core structure.

04.

Painting

Thanks to its capacity, KR TECH masters protective coating applications to ensure long-term corrosion resistance.

05.

Core / Coil Assembly

Thanks to its experience, KR TECH masters core and coil integration to perfectly align the magnetic center.

06.

Check Dimension

Thanks to its capacity, KR TECH masters secondary dimensional checks to confirm the structural alignment of assemblies.

07.

Electrical Part Assembly

Thanks to its experience, KR TECH masters electrical component installation to secure safe and reliable connections.

08.

Cooling Related Ass’y

Thanks to its capacity, KR TECH masters cooling system assembly to guarantee effective thermal control during operations.

09.

High Potential Test

Thanks to its experience, KR TECH masters high-potential tests to verify insulation safety after major assembly steps.

10.

Measure Resistance

Thanks to its capacity, KR TECH masters electrical resistance measurement to check for any internal coil anomalies.

11.

Measure Inductance

Thanks to its experience, KR TECH masters precision inductance measurement to evaluate electromagnetic performance.

12.

Check Flow

Thanks to its capacity, KR TECH masters water flow rate verification to prevent any overheating during operational cycles.

13.

Magent / Power supply Assembly

Thanks to its experience, KR TECH masters magnet and power supply integration to enable seamless power transmission.

14.

Field Measurement

Thanks to its capacity, KR TECH masters magnetic field measurement to map and confirm precise field configurations.

Manufacturing Process

High-Stability Power Supplies for Precision Magnet Control

The company provides a complete power supply engineering, assembly, integration, and testing service. These capabilities are available either individually or as an integrated package, depending on customer requirements.

High-Stability Power Supplies for Precision Magnet Control
01.

Hardware

Thanks to its experience, KR TECH masters hardware chassis and frame fabrication to secure stable structural foundations.

02.

Core Assembly

Thanks to its capacity, KR TECH masters core assembly of high-power transformers to ensure reliable voltage regulation.

03.

Painting

Thanks to its experience, KR TECH masters protective paint coating to insulate metal surfaces and prevent rust damage.

04.

Core / Coil Assembly

Thanks to its capacity, KR TECH masters core and coil integration to maximize the magnetic induction efficiency.

05.

Check Dimension

Thanks to its experience, KR TECH masters precise dimensional inspection to verify physical tolerance alignments.

06.

Test for safety capacity

Thanks to its capacity, KR TECH masters rigorous safety testing to guarantee the ultimate operational stability.