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MANUFACTURING PROCESS
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Manufacturing & Quality Control Process
Manufacturing Process
High-Purity Copper Conductors for Electromagnetic Coils
The company provides a complete copper conductor processing, winding, and brazing service. These capabilities are available either for standard hollow designs or custom configurations, depending on customer requirements.
01.
Ball Test
Thanks to its experience, KR TECH masters hollow conductor checks to ensure zero internal blockages before winding.
02.
Leak Test
Thanks to its capacity, KR TECH masters vacuum leak tests to guarantee absolute sealing of all cooling paths.
03.
Turn Insulation
Thanks to its experience, KR TECH masters turn insulation wrap to prevent short circuits between individual copper layers.
04.
Coil Winding
Thanks to its capacity, KR TECH masters high-precision winding to shape copper conductors into exact magnetic profiles.
05.
Ground Insulation
Thanks to its experience, KR TECH masters heavy-duty ground wraps to isolate the entire coil from the magnet yoke.
06.
Impulse Test
Thanks to its capacity, KR TECH masters high-voltage impulse tests to verify the integrity of turn-to-turn insulation.
07.
High Potential Test
Thanks to its experience, KR TECH masters high-potential testing to confirm ground insulation withstands target voltages.
08.
Impergnation Curing
Thanks to its capacity, KR TECH masters vacuum epoxy curing to ensure structural rigidity and strong radiation resistance.
09.
High Potential Test #2
Thanks to its experience, KR TECH masters second high-potential tests to verify insulation integrity after thermal curing.
10.
Inspect Crack Repair
Thanks to its capacity, KR TECH masters microscopic defect inspections and repairs to ensure zero surface cracks.
11.
Impulse Test #2
Thanks to its experience, KR TECH masters secondary impulse tests to ensure perfect insulation during long-term operation.
12.
Coil Assembly (Bend Leads/ Brazing / Soldering)
Thanks to its capacity, KR TECH masters precision brazing and lead forming to establish robust electrical connections.
13.
Water Pressure Test
Thanks to its experience, KR TECH masters hydrostatic pressure tests to prove the joint strength under heavy operational loads.
14.
Water Flow Test
Thanks to its capacity, KR TECH masters continuous water flow tests to guarantee the ultimate cooling performance.
Manufacturing Process
Premium Certified Materials for High-Field Magnets
The company sources and processes a wide range of certified high-quality materials. These materials are selected and tested individually or as an integrated system, depending on customer requirements.
01.
Machining
Thanks to its experience, KR TECH masters precision machining to fabricate magnet yoke components to exact specifications.
02.
Check Dimension
Thanks to its capacity, KR TECH masters dimensional checks to verify the mechanical tolerances of machined parts.
03.
Core Assembly
Thanks to its experience, KR TECH masters core stacking and assembly to establish a highly stable magnetic core structure.
04.
Painting
Thanks to its capacity, KR TECH masters protective coating applications to ensure long-term corrosion resistance.
05.
Core / Coil Assembly
Thanks to its experience, KR TECH masters core and coil integration to perfectly align the magnetic center.
06.
Check Dimension
Thanks to its capacity, KR TECH masters secondary dimensional checks to confirm the structural alignment of assemblies.
07.
Electrical Part Assembly
Thanks to its experience, KR TECH masters electrical component installation to secure safe and reliable connections.
08.
Cooling Related Ass’y
Thanks to its capacity, KR TECH masters cooling system assembly to guarantee effective thermal control during operations.
09.
High Potential Test
Thanks to its experience, KR TECH masters high-potential tests to verify insulation safety after major assembly steps.
10.
Measure Resistance
Thanks to its capacity, KR TECH masters electrical resistance measurement to check for any internal coil anomalies.
11.
Measure Inductance
Thanks to its experience, KR TECH masters precision inductance measurement to evaluate electromagnetic performance.
12.
Check Flow
Thanks to its capacity, KR TECH masters water flow rate verification to prevent any overheating during operational cycles.
13.
Magent / Power supply Assembly
Thanks to its experience, KR TECH masters magnet and power supply integration to enable seamless power transmission.
14.
Field Measurement
Thanks to its capacity, KR TECH masters magnetic field measurement to map and confirm precise field configurations.
Manufacturing Process
High-Stability Power Supplies for Precision Magnet Control
The company provides a complete power supply engineering, assembly, integration, and testing service. These capabilities are available either individually or as an integrated package, depending on customer requirements.
01.
Hardware
Thanks to its experience, KR TECH masters hardware chassis and frame fabrication to secure stable structural foundations.
02.
Core Assembly
Thanks to its capacity, KR TECH masters core assembly of high-power transformers to ensure reliable voltage regulation.
03.
Painting
Thanks to its experience, KR TECH masters protective paint coating to insulate metal surfaces and prevent rust damage.
04.
Core / Coil Assembly
Thanks to its capacity, KR TECH masters core and coil integration to maximize the magnetic induction efficiency.
05.
Check Dimension
Thanks to its experience, KR TECH masters precise dimensional inspection to verify physical tolerance alignments.
06.